April 29, 2008

Romano-Briton helm: part I


Hello everyone,

I received a commission for a Romano-Briton ridge style helmet. I've spent an hour and a half so far, and already finished the browband:





and formed and fitted two of the four top plates:



It's getting easier to make these things, so it's taking less time. I'm working more on it tomorrow, and hopefully I can get a good amount done, since I have finals in a week.

Until then,


April 27, 2008

Circular pouch: part I


Good day,

In the last week, I started work on a leather pouch similar in shape to one found in Hedeby, Denmark. Instead of the 9" diameter of the original, I made mine 14", as I need to be able to fit a cellphone within it.

Here's all the leather remaining of the original seven square feet. It's now down to about three.



Then I cut out the circle, decreasing the remaining leather to about two.



I then poked holes around the edge (squint and you can see them); also shown is the awl I used.



And a closeup:



Then came the hard part. I soaked the leather for a couple of minutes, and threaded string and wire through the holes. I pulled the pouch shut, and worked the folds into shape. I forced the edges as flat as possible. Then, I opened it up and took the back end of my awl, and flattened all the folds manually. Then I closed it back up to dry.







It took about 36 hours for the open parts to dry, and about 72 for the folds, once I opened them up to the air.

More later as I add the belt strap and drawstrings.


April 23, 2008

Valsgärde 6 helm: part III

Part 1 | Part 2 | Part 3

My customer sent me pictures of the Valsgärde helm I sold him in action. Here's the best one, in my opinion:



If you want to see the others, click on the above picture to visit the album.

Peter Koby

Part 1 | Part 2 | Part 3

April 19, 2008

Viking trousers: part I


Finally, another project. That's what comes from having little homework.

These trousers aren't based off of any extant piece in particular, but I did use this pattern for the general idea.

First off, here's the fabric I chose to use. It is 100% wool flannel.



Here I cut out the pieces, and already pinned one ready for sewing.



Here's the completed leg seam, from the inside,



and the outside.



I will sew all the seams thus, although it's quite difficult, really.

Next comes the other leg.


April 9, 2008

Viking helm: part X

Part 1 | Part 2 | Part 3 | Part 4 | Part 5 | Part 6 | Part 7 | Part 8 | Part 9 | Part 10

Hello all,

Well, it's complete. I finished the helm a couple weeks ago, but it took me a while to add the chinstrap, and far be it from me to call something finished when it is only virtually so. Also, the pictures here following are far better than the previous few, and show better the overall look.









I made the buckle myself as well, from a piece of coat hanger wire, and a bit of 16 gauge wire for the tongue.

At the moment I have virtually no projects I am currently working on. I am finishing up a seam on my medieval shirt, and I recently finished my braies (pictures will follow in time), but I haven't started anything from scratch.

However, I have a number of projects that I will work on: hosen, trousers, another Viking helm, eventually Viking shoes. That's just the stuff for which I already have the materials.

Anyway, until next project,

Peter Koby

Part 1 | Part 2 | Part 3 | Part 4 | Part 5 | Part 6 | Part 7 | Part 8 | Part 9 | Part 10

April 3, 2008

Viking shield: part III


Hello,

My Viking shield is finished. Here are the pictures:

This is the back of the shield:



And this is the front.



Until next time.


March 30, 2008

Viking shield: part II


Hello,

I continued working on my shield. Unfortunately, I neglected to take pictures for every step, but I kind of replicated the necessary parts.

First up, here's the canvas I got:



I cut out the canvas, and glued it onto the shield. I then painted it; pictures of that will come last, as that is the best part.

Then, I added the rawhide edging. Instead of nailing it on, I sewed it with hemp twine. Here's the rawhide pre-stitched:



And post:



As you can see, the twine on the right side is damp. This is because I stitched the first of three on most of the way yesterday, but had to soak the remaining part for the work I did today. Luckily, my water-based paints suffered none.

Until next time,


March 29, 2008

Valsgärde 6 helm: part II

Part 1 | Part 2 | Part 3

I finished the helm. It took a total of about 7 hours.

Here are the pictures:

All the pieces cut out and filed:



Everything together:



Second piece in:



Third and fourth:



Done:



Top view:



Suspension added:



And there it is, all nice and purty:



Here's my armourer's mark, the futhorc letters PK, my (real) initials:



That's it. It's going to be sent off in a couple days.

Peter Koby

Part 1 | Part 2 | Part 3

March 26, 2008

Valsgärde 6 helm: part I

Part 1 | Part 2 | Part 3

Hello,

The helm on which I am now starting work is an interpretation of the Valsgärde 6 helm. I'm making it for money this time, selling it to a Belegarth fighter in Puerto Rico.

Here are the pictures so far:







More later.

Peter Koby

Part 1 | Part 2 | Part 3

March 23, 2008

Tools


Happy Easter!

I promised I would post pictures of the tools I used to make my Viking helm, so here I go.

First off, here's my setup of forming tools. In the background, you can see my railroad rail anvil. On the left is my forming dish, made of a tin/lead alloy. Next is my round stake. And on the right is my head form.



Here's my metal shear. It is from Harbor freight, and cuts 16 ga. steel without any trouble.



This is the drill I used to make the holes that I couldn't reach with my punch (such as those on the dome).



Finally, here are the rest of the tools I used. (Click it for a bigger version.)


From left to right:
Whitney punch, #5: used to punch holes that I could reach
Rivet shaper: used to make the rivet domes round and smooth
Super fine point Sharpie
Big clamp
Small clamp
Earplugs
Hand clamp
Bigger clamp
Medium clamp
Pliers (3): the middle one is the one I used to hold rivets while I filed down the flanges (see more here); the top and bottom ones I used to hold the rivet while I filed the tip down
Half round file
Mill file
Ruler
Rubber mallet
Chisel: I used this to lever rivets out of places, open folded brass, etc.
Planishing hammer: I used this more to rivet the brass on that for anything else
End nippers: used to cut rivets
Ball peen/planishing hammer
Awl/center punch
Dishing hammer
Wrench: when things got twisted about, this was the easiest tool to twist it back (this and weighting the other end with my anvil).

I'm sure when I add the suspension, I'll use more tools, so more then.